CryoPulse

P3.8 · The next engineering branch

Make the whole
car work.

An enclosed route through the body. Room around the tyres. Cold pressure and heat recovery with their energy costs counted. The next CryoPulse takes shape from the inside.

Theoretical development · Physical measurements: 0

CryoPulse luxury concept in dark petrol blue with a cognac interior
Vehicle vision. Engineering geometry shown below.
A wider system. The same standard of evidence.These component studies do not alter the audited P3.7 driving figures. New duct drag, cold hardware, mass and energy must enter the complete model together before we publish another vehicle comparison.
Rear wheel / duct

50mm

Calculated static clearance after rerouting

Enclosure check

12spans

All sampled passages enclosed and connected

Cold pressure loop

{{LOOP_NET}}kJ

Steady net DC, common-shaft target

Reheated expansion

{{REHEAT_NET}}kJ

Steady net DC from a separate resource screen

01 · A passage, not a wheel-arch shortcut

Through the car.
Clear of the tyres.

The first liner closed the intended passage, but left only 0.34 mm beside the rear tyres. That was not enough room for a usable design.

The new path moves inward by up to 60 mm near the rear axle. Its section dimensions at the design stations stay the same. Rear static clearance rises to about 50 mm; the minimum around the front wheels remains about 39 mm.

Check that the passage stays inside.

A fluid-connectivity check compares the earlier body with the revised design. The earlier duct communicates with the wheel arches. All 12 sampled spans in the revised mesh stay enclosed and connect across both axial cuts.

{{MESH_STATUS}}

Plan view · designed duct envelopes
{{AIRWAY}}
Revised airwayEarlier envelopeMotion indicates direction, not solved streamlines.

Static undeformed wheel geometry. Steering, suspension travel, tyre growth, joints and wall construction still need qualification. The 20 mm outer joint envelope is geometry allowance, not a solid wall or a material-mass estimate.

02 · Returning to the original cold-pressure idea

Cold compression.
Warm expansion.

A pressure difference can drive flow. To sustain it, the system must keep doing work and moving heat. This closed nitrogen loop cools the gas before compression, then warms it before the turbine. Under the selected targets, expansion returns more shaft work than compression requires.

Give the compressor a direct drive.

Sending all turbine work through a generator and back through a motor loses part of it twice. A common shaft supplies the compressor first. Only the surplus drives the generator.

With an assumed 96% shaft transmission efficiency, the selected steady net output rises from 5.9 to 14.9 kJ. The heat source, nitrogen states and flow throughput are the same in this comparison.

Common-shaft turbine/compressor arrangements exist in industrial cryogenic machinery. Their use here still requires compact machine maps, speed matching and a startup drive.

The resources stay visible.

The selected 20-second screen circulates 2 kg of working nitrogen through the machines. A separate prepared liquid-nitrogen bath boils about {{LOOP_BOIL}} kg to absorb the rejected heat.

The finite warm-side air stream contains 30 kg at 300 K. The cold vapour and unspent liquid remain in the resource account. This is thermal work from prepared cold and supplied heat.

Startup, installed mass and real pressure dynamics are not closed. Vehicle energy credit: 0.

The selected pressure loopSteady design states
Cold-compression and warm-expansion nitrogen loopNitrogen enters the compressor at 90 kelvin and 55 kilopascals. It leaves near 115 kelvin, receives heat to reach 290 kelvin, expands through a turbine and returns through the cold heat exchanger. The turbine drives the compressor through a common shaft.Cold compressor90 → 115 KWarm heat exchanger115 → 290 KTurbine + generator290 → 250 KCold heat exchanger250 → 90 KCommon shaftHigh side: 110 kPaLow side: 55 kPaEach heat exchanger includes a 2 kPa pressure-loss target.

Explore the requirements

Change the machine targets.

Net steady DC14.9kJ / 20 s
Coolant boiloff1.68kg nitrogen
Warm core required UA317W/K
Cold core required UA274W/K

Selected steady output is positive. Startup, machine maps and hardware remain unqualified.

Precomputed design grid: two drive layouts, four cold temperatures and five efficiency targets per machine. These are sensitivity screens, not reliability trials. Warm-air pressure-loss target: 200 Pa.

About 71%

Equal turbine and compressor efficiency at steady break-even, with all other selected targets fixed.

Below 117 K

Cold compressor inlet at break-even, with both machines at 80% efficiency and the other selected targets fixed.

Below 543 Pa

Warm-air pressure loss at break-even, with all other selected targets fixed. Each limit is varied separately.

03 · A separate expansion route

Reheat between stages.
Recover more of the supplied heat.

The liquid-pump branch uses a different arrangement: pump prepared liquid nitrogen, heat it, expand it, then reheat and expand again. For the selected finite resources, two-stage expansion raises steady net DC by {{REHEAT_GAIN}}%, from 129.9 to {{REHEAT_NET}} kJ.

Both layouts use a 2 kg nitrogen batch, a 30 kg generic hot-gas stream initially at 700 K and the same 500 Pa total hot-side pressure-loss target. Reheat takes more heat from that stream. It also requires a second core to meet the shared pressure-loss target.

The 6 kg prepared liquid charge has a reversible preparation lower bound of about 4.45 MJ. Four kilograms remain before startup in this steady screen. Actual preparation work is higher than its reversible lower bound.

Keep the comparisons fair.

The pressure loop and reheated expansion use different heat sources and machines. Their net outputs are separate component studies, not a ranking on equal total resources.

These steady values cannot be compared directly with P3.6’s startup-inclusive 76 kJ calculation. This new hardware still needs its own startup, materials, mass and installed-flow solution.

See what the airflow costs.

Net steady DC158.0kJ
Generator output214.4kJ
Supplied heat980.1kJ
Hot-gas blower cost50.8kJ

Finite hot stream, liquid-pump input, blower work and controls are included. No driving credit.

Inlet temperature is in kelvin; pressure loss is in pascals. Turbine efficiency target: 70%. Generator: 90%. Heat-transfer conductance and pressure loss require hardware evidence.

Calculated generator output split into net DC, hot-gas blower, liquid pump and control demands
The same component account used by the explorer. Open the image for full-size scientific labels.
Net steady electrical output varies with hot-stream pressure loss and nitrogen inlet temperature
Fifty thermodynamic state screens. The negative-output regions remain visible.
Open all reheated-cycle states and assumptions ↗

04 · Actual solver records

Show the airflow.
Keep the geometry attached.

The earlier body now has completed physical-time wake records, rather than steady iterations alone. Halving the timestep changes its mean open-duct drag by {{WAKE_STEP}}% over the common 0.16–0.64 second interval.

In that short matched interval, the earlier open body has {{WAKE_DRAG}}% more drag than its blocked control. Its wheel-arch communication is one reason to rebuild and retest the passage. That result belongs to the earlier geometry.

The new body gets a new record.

{{MESH_STATUS}}

These are 1:10 low-speed engineering shapes at 10 m/s with moving ground and rotating wheels. High local Courant numbers, unresolved boundary layers, grid sensitivity and longer wake sampling still limit interpretation.

No low-speed percentage is transferred to the 400 km/h vehicle model.

Actual solved velocity and pressure fields at 0.64 seconds through earlier open and blocked engineering bodies
Recorded fields from the earlier geometry. Plan slice at z = 0.039 m. Different open and blocked timesteps are labelled in the figure.
Physical-time drag histories and short-window averages, showing timestep differences and sampling drift
Half-domain drag is mirrored to obtain the paired force. Mirrored side forces cancel; they are not doubled.

05 · Bring the gains back to one car

The next benchmark
has to include everything.

Measure the installed air system.

Use the proposed dry-air rig for outlet flow, pressure, force and electrical input. Test the moving floor seal separately. Replace assumed fan and leakage maps with measurements.

Finish the packaging.

Check the revised ducts through steering and suspension travel. Resolve joints, supports, cold/hot materials, door access and the upper outlet installation.

Rerun the complete event.

Add qualified mass, drag, thermal loads and energy to the same continuous launch-and-stop model. Publish new benchmarks only after that combined run passes its checks.

Detailed nominal CAD of the proposed four-outlet dry-air experimental rig
Proposed P3.6 dry-air rig. No equipment has been purchased or assembled.
Open the calculations and numerical checks

All 200 pressure-loop states, 40 recuperator states and 50 reheated-expansion states close their declared energy and exergy identities. Zero turbine and zero generator controls consume net electricity, as expected. These are numerical consistency checks, not measured performance.

The equations behind the cold-pressure result

Warm expansion supplies turbine shaft work. Cold compression consumes shaft work. The common shaft supplies the compressor first; the generator receives the surplus.

Wt = m(h3 − h4)
Wc = m(h2 − h1)
Enet = ηg max(0, Wt − Wc/ηs) − Emotor − Efan − Econtrol

The selected recuperated point gives about 80.5 kJ turbine work and 52.6 kJ compressor work. After the assumed shaft and generator losses, 23.2 kJ reaches DC. Warm-air flow and controls consume about 5.0 kJ, leaving 18.2 kJ steady net output.

The availability account also retains unspent liquid, cold vapour and bypassed air. The selected used-resource availability is about 269.4 kJ; 18.2 kJ becomes net DC and about 251.2 kJ is destroyed through irreversible processes. The independent entropy calculation gives the same destruction through T₀Sɡₑₙ. This is a consistency demonstration of the declared model, not a measured device.

Primary references and scope

Nitrogen properties use the CoolProp real-fluid equation of state. Geometry and meshing use Gmsh; flow uses OpenFOAM v2412. Cryostar describes industrial common-shaft expander/compressor arrangements, and Air Liquide describes industrial cryogenic turboexpanders. These establish existing mechanisms, not compact CryoPulse part ratings or endorsement.

The cold loop needs prepared nitrogen, heat transfer and compression. It makes no claim of negative energy, a self-sustaining vacuum or energy creation. None of the new cold results supplies driving energy in the current vehicle model.

Only the beginning.The full concept includes the air path, grip control, upper outlets, energy storage, thermal recovery, cabin and doors. These studies advance specific parts of that plan. Further theoretical testing and physical demonstrations are to come.